The John Deere Integrated Emissions Control (IEC) system, as this twofold strategy is known, works to address the Tier 4 engine problems introduced by the new emission standards. First year we owned it engine went. Is there any proof Too bad there is not a Consumer reports like, neutral party, to check reliability of farm equipment. You can work with this manual after installing Adobe PDF Reader. The oil spray jet provides excellent underside piston dome cooling, as well as lubrication of piston pin and pin bushing and cylinder wall lubrication. 4 Possible Reasons, 13 Handy Tips To Keep Raccoons Out Of Corn, Black Edges On Tomato Leaves: Remedies and Cure, How To Get Rid of Stinging Nettles Permanently? We only found one 9.0 motor in the Midwest.. combine was down 4 days and hammered thru the last of 250 act of corn without any issue, After reading all this, I'M DARNED GLAD I have the old bullet proof 8.1, I am not familiar with this motor but $8500 for a head gasket even if they send head off to be redone seems steep.! (Answered). Jarrod Horning south of Kalona would be a great independent mechanic to assess the situation for you. That sucks. 6090CI550 9.0L Industrial Diesel Engine. Stigler notes that some Tier 4 Interim (Tier 4I) SCR systems use 6 to 9% DEF compared to fuel burn, and that percentage will increase for Tier 4 Final (Tier 4F). The 97/68 EC standard is required in the European Union (EU) as an emission test, so there issomerelation to the power a tractor has as a whole functioning unit. However, this problem should be fixed as soon as possible. The John Deere 12.5 Liter engines fuel system can also cause problems if it is not properly maintained. Enough people get together file a class action lawsuit. Block is further strengthened by circular truss ribs that serve as lower supports for wet cylinder liners. It can't be good for longevity breathing the exhaust back in the engine. 9.0L PowerTech Plus. These often are the one to get recalled, but in the long run have little impact on median expected engine life. I'll have about 250 hours and in the last 10 years may have spent $10,000 total on our last machine. 2023 However, the procedure requires only that a production engine and radiator are used on a dynamometer test. This free app provides information specific to the serial number for your John Deere engine. Furthermore, using only genuine John Deere parts when repairing or replacing any part of your engine is essential as it ensures that the engine performs better and lasts longer. Wet sleeved, flanged cylinder liners are made of compact graphite iron for greater strength and stiffness. The findings reveal that the 6620 series transmission experiences clutch pack wear if the tractor is put to serious heavy work. See your John Deere engine distributor or servicing dealer. Simply scan or enter your John Deere engine serial number to retrieve option codes, emissions certificates, ECU information, and much more. //email: VISITOR_EMAIL, Using the wrong fuel can cause several problems, including premature wear and damage to internal components. Ask them to show you the numbers. I personally can't imagine budgeting $5000/year in repair costs per year on my combine. These cracks are located in the bridge area of the cylinder head and are caused by thermal-mechanical stress for all engines. pod: "na1", If farmers keep paying the stupid prices they will keep sending the bills. John Deere 12.5-liter engines are powerful and reliable power sources for many industrial and agricultural applications. Thus, to fix the engine stalling issue, these are some reasons that need to be inspected. By the time i figured everything that I would replace, dampner, turbo was getting loose, etc., I opted for a reman with a 2 yr warranty. and stroke of 136 mm (5.35-in.). Oil and coolant drain intervals. According to reference.com, a notable number of John Deere tractor owners report transmission problems. Roller camshaft followers (A) are an easy choice to reduce internal engine friction and improve efficiency. This year it did the same thing again, Best of luck. Maintains cooler head temperatures through high rate of airflow, Raises air-fuel ratio while reducing internal operating temperatures for improved reliability and fuel efficiency. containerStyle: { This problem is caused only if the seals or engine tubes are leaking. Engines feature a heavy-duty, high-quality gray iron block. Our managers proceed your order the same day. Power Connect. I doubt it very much. Improved load starting,pulling through tough spots or transporting will be appreciated. Dont have a mobile device to use the PowerAssist app? 9.0 L (548 cu. I have told my wife several times that I am thankful that I have my farms rented out. If you do not replace the water pump on time, the water will start mixing with the engine oil and can cause serious issues in the tractor. //disabled:true, To achieve the strength requirements the system has changed as follows. This can seriously damage the cylinders. However, replacing it will cost a lot. No longer around the dealer shop, but it sounds like Deere might have used some green blocks. If anything, most failures can be attibuted to lousy service and maintenance. Find answers regarding engine emissions, service requirements, and other commonly discussed topics. The new John Deere 2.9 Liter 3-cylinder diesel engines have been designed and developed to increase value through improved performance, reduced vibration and lower noise, and special features for first application on the new 5000 Series tractors. I generally spend 5k at least to run it through the dealers shop. Most of the users of John Deere faced the leaking issue in the 112.5-liter engine. Shimmed some sleeves, did a subpar job of it. Everyone at Deere is frustrated at Engine works, simply because every engine issue becomes the larger machine's issue. I think there has been a mob mentallity brewin, I am highly skeptical they are acting on good information. This manual's coverage includes repair and basic diagnostic information for 9.0 L engines John Deere. Pulling an engine down past rated rpm is done to establish a torque curve and compute torque-rise, not in order to get 400 horsepower out of a 375 horsepower engine. John Deere component technical manual is delivered on 1 DVD, has a friendly interface that supports English. Maybe $1000 a year average. See your post about the 9 litre engine from deere.were the model numbers ending in h007 and below the problem engines.my combine has h003 with failed head gasket . The large-diameter piston bowl with high-dome design works with the 4-valve head to provide greater airflow with less restriction both in and out of the combustion chamber. I don't believe it is a tier IV problem either as the mfgs. The tools required in performing certain service work are identified in this manual. Just a tad low on antifreeze. Two days later, I would have put that setup against a 9770 today. Download for iOS. In fact, John Deere provides troubleshooting information for its customers. In addition to these problems, you should also pay attention to the engines oil. You've disabled JavaScript in your web browser. Cast at a John Deere foundry for close monitoring of quality. Its just we cannot assert there is a problem yet. Plus, John Deere is North Americas best-selling tractor brand. If you let them start you might end up with a bill for $20,000 or more. It replaces chilled cast iron from previous designs. I would drop over dead before I paid JD $8500 to fix a motor they screwed up in the first place. To achieve the strength requirements the system has changed as follows. Make sure to use only the correct fuel type for your John Deere 12.5-liter engine. Everything You Need To Know. in.) I wanted to do it right, complete overhaul instead of just fixing the one sleeve. Plus, there are ways to troubleshoot problems. Cooled, filtered oil is constantly sprayed on the underside of each piston. There are new performance characteristics of the 9.0 L engines that assure excellent performance in most any situation. The worste thing to do -from a sales standpoint - is release unreliable equipment, and to many manufacturers credit i am rether impressed with their relatively low warrantly claim rate in ag equipment. Touchpoint.initialize({ John Deere PowerTech 9.0 L OEM Diesel & Base Engine Repair Manual - PDF DOWNLOAD Language : English Pages : 370 Downloadable : YES Format : PDF Size : 18.2 MB . The spark plugs on the John Deere, 12.5 Liter engine can become worn and corroded over time, resulting in poor engine performance. It had around 650 engine hours. 5 Reasons Why Avocado Leaves Are Dropping. Other horsepower ratings are included for reference to competitors gross or engine onlypower ratings. You've got 10 months to do the work. This manual's coverage includes repair and basic diagnostic information for 9.0 L engines John Deere. Apparently, the 7930 often deals with power-take-off (PTO) shaft drive loss issues. One of the most important things to do is to keep up with regular maintenance and service. Additionally, the 3050, which is an older John Deere model, is prone to need a transmission rebuild. Features. Make sure you check the coolant levels regularly and replace them as necessary. While the oil filter is a critical component, you should also ensure that it is not contaminated during maintenance. Large oil pump has reduced loading with optimized oil flow. These air-to-air aftercooled engines deliver constant power over a wide range of rpm with a power bulge above rated power and excellent torque characteristics. The proven, vertically mounted, top-load filter element is contained in a permanent canister. The main problem may be related to the fuel system. You could get really lucky and its just the EGR cooler, no guarantees on that though. Either way, I would not finish last 50 either. Best bet is to have dealer diagnose. There is a procedure for the EGR cooler, tested a couple in my time at the dealer. I wouldn't hesitate to spend that kind of money on a machine that is in otherwise good shape, especially if I knew it well. Tech told me I spent 2k less than the last one they overhauled in house. See your John Deere engine distributor or servicing dealer. Moreover, you can also run into this problem if the fuel pump is defective. Therefore, you need to replace the fuel filter and the tractors air filter to fix this issue. margin: '16px', Therefore, if this is the case, drain the fuel from the tank and fill it with the recommended one for your tractor. John Deere also claims that lighting issues and battery problems are common. Engine, PowerTech Plus 9.0 L power ratings and specifications. ..but will also add that all engines fail (some catastophically, some related to surface wear), and they fail (IF all parts made exactly the same) at fairly reproducable rates. Read each block of information before performing maintenance on your engine to ensure proper maintenance and repair procedures, as well as safely fix the problem. Pulled the engine, white junk in the pan. Farmers Weekly shows similar data. Therefore, addressing the reason behind this problem is necessary, and all that you have to do is to inspect the following things. The benefit of steel is that it is four times stronger than a cast iron and 62% harder surface for long life of the cam and roller lifters. Features. Overall, transmission repairs are among the most common problems with John Deere tractors. As part of regular maintenance, it is important to inspect these hoses and replace them as necessary. Torque rise comparison - 8430/8520 Wheel Tractor. We could not keep it from grinding corn, no matter what. //id: VISITOR_ID, Ford 3000 Tractor Review: Should You Purchase It. 9660. The cylinder head is made of a one-piece, heavy-duty special alloy gray iron casting. Tier 3 Selection Guide. To their credit,they have gotten them fixed with new engines quickly and in most cases have furnished a loaner combine while it was being fixed. Engines going bad and JD not repairing but replacing with new engine. There are several ratings systems used by other brands. Engine uses special powdered metal valve guide inserts with impregnated lubricant for proper seating and to prolong wear. PowerTech PSS. Read each procedure completely before performing any service. They covered it under warranty and They "overhauled" it. It is because if there is any blockage in them, then the tractors engine will stall. I as a retired farmer have not read any threads past your post.. This component technical manual (CTM400) covers the base information for POWERTECH 9.0 L diesel engines. If you have a dirty filter, you might be able to see the oil filter in the engines oil sump. Increased levels of torque are available with the horsepower increase present on each model, Torque rise rate is greater than previous models, At rated rpm each 8030 Series model has more torque than previous models. Search parts for your John Deere-powered equipment, OEM machines, and generator drive engines. The top-load oil filter provides quicker, easier oil filter changes. You can solve them yourself. A large multi-plate oil cooler maintains proper oil temperature. The other common cause of John Deere 13.5 liter engine problems is a faulty exhaust filter. But no matter how reliable a brand becomes in terms of its reputation among consumers, problems still arise. Our 9570 dropped a valve in the #4 cylinder with a little over 1,000 engine hours on it. This is a factory and index manual in PDF format. John Deere. To further reduce maintenance requirements, long life coolant/antifreeze with coolant conditioner is used as the factory fill on all 8030 Series wheel and track tractors. Emissions Brochure. Sometimes, service is difficult to procure for John Deere models that arent even that old. So, while these tractors arent necessarily prone to frequent issues and repairs, these are the most common problems with John Deere tractors. disableTracking: true Whether youre experiencing these issues due to a contaminated filter or a leaking gasket, there are many ways to resolve a John Deere 13.5 liter engine. Camshaft is made from 1080 steel. Excessive crankshaft end play Check crankshaft end play. I have many older Deere machines and have heard that JD reliability has gone downhill. All John Deere 8030 Series tractors feature the reliable and proven 9.0 L (548 cu. For those curious on overall warranty claim trends , here is a link to get you started. If I average out what I've spent over the last 20 years I'll bet my average for parts was less than $1000, and then I supplied my own labor. 6.8L PowerTech. Most crate engines are factory rebuilt, but they can pull a new engine off of the assembly line. Any used you unit you might trade into could well require similar amounts of work. Its there if they want you to see. The engine design utilizes metric-sized components and hardware for ease of service and commonality with the remainder of the tractor. }, Nope, this is a JOHN DEERE engine. At The Repair Manual we provide quality Repair and Service Manuals for John Deere. Overall, transmission repairs are among the most common problems with John Deere tractors. The PPC is responsible for many of the problems with the John Deere 12.5 liter engine. Also, you have to keep checking the Mass Airflow (MAF) Sensor and have it cleaned very carefully as it can get worn out due to dust particles accumulation over time. The John Deere 13.5 liter engine is the most common problem with John Deere tractors. 6068HF250 6.8 L Industrial Diesel Engine. Previously, John Deere supplied similar information on their 10.5 & 12.5L diesel engines. Engine probably needs resleeved. The 2 intake and 2 exhaust valves improve the airflow (pumping losses) both into and out of the engine. Final Tier 4 / Stage V Selection Guide. Find information on diesel engines and drivetrain components. I think H006 engine code (below engine serial number on same tag) was the problem, at least in 70 series combines. In some cases, this is caused by an overheated exhaust filter. This greatly improves economy and lowers exhaust emission levels. 4.5L Industrial Diesel Engine. Contact a Distributor. I think this discussion only proves there has to be a neutral party to check the reliability of farm machinery. Yes is a lot more material going through the new combinesguess what for a quarter of a million dollars minimum they should be able to take it. Continuous, Heavy Duty, Intermittent. Replaced several parts there. It will also lead to lower horsepower and lower fuel efficiency. Deere & Company. If the oil isnt fresh, youll be able to use it for a long time. Trouble codes can help you identify issues and identify parts of the engine that need repair. Other issues that have been reported include oil leaks, head gasket failures, and piston . PowerTech PSS. has a bore of 118.4 mm (4.66-in.) The large oil sump located in any front axle provides oil capacity for long, 250-hour . The machine will still run and even limp in to the dealer, but the crank is in two pieces. Leaks can lead to several problems, including fire hazards and expensive repair bills. << /Length 5 0 R /Filter /FlateDecode >> They match the bowl-shaped combustion chamber that is part of the piston top. O well I am a old man and just trying to stay out of the way. Same situation occured with Deere rushing to get the 5010 on the market. Not every engine "blows up". If you see the trouble code 637.10 on your 70 Series combine, the crankshaft is broken in the #6 connecting rod journal. After having the salesman, service manager, and territory service rep tell us we didn't know how to set a combine, because no one else had any problems, the fireworks started. The first required change interval is at 3 years or 3000 hours. At that price they are stealing from you, do they think you have a nuclear reactor in there. If your gas gauge is running high, the filter could be clogged. The following charts represent relative torque comparisons between 8020 and 8030 Series tractors at various engine rpm. The water-cooled particulate filter prevents the engine from overheating. This greatly improves economy and lowers exhaust emission levels. Using cooled EGR in conjunction with SCR, however, enables John Deere's emissions system to use less DEF and thus improve fluid economy and transient performance. Rated Engine Only at 2,100 RPM - 97/68/EC, Max. It's a Class VIII machine, whether you think so or not. The most common problems with John Deeres 13.5 liter engines can be quite frustrating. One of the most common causes of John Deere 13.5 liter engine problems is an oil pump. The problem is caused by a faulty pump. Had the same issues as you before harvest. They had to put a new crate engine in it and yes they do have new crate engines. Farmers Weekly reports that the expert has seen more problems with the 6030 Series tractor than other models in the John Deere tractor brand lineup. The John Deere, 12.5 Liter engine is reliable and long-lasting, but unfortunately, it has problems. Qlm_< a$o`@M3vg\rc{dG A[\. The filter has to be replaced periodically if the engine continues to run at an unsatisfactory level. The company offers a list of common problems in addition to available solutions. With regular maintenance, John Deere models are known to last a long time. Thiscomparison chartalso shows that a current owner of an 8520 would be satisfied with the 8430 model performance if there are no additional farming needs that requiremore power, John Deere PowerTech Plus 9.0 L 4-valve per cylinder engine, Diesel, in-line, 6-cylinder, wet-sleeve with 24 valves in head, Variable geometry turbocharger with air-to-air after-cooling and exhaust gas recirculation, Dual stage with engine cooling fan aspiration, Full-pressure, full-flow filtration with bypass, Replaceable cartridge style, top-loading oil filter, Self-priming, electronically injected and governed, high-pressure common rail with electronic fuel transfer pump, Two-stage with water separator and service required indicator light, The large oil sump located in any front axle provides oil capacity for long, 250-hour change interval (375 hours when John Deere PLUS-50 oil and a John Deere oil filter are used.). The best way to do this is to change the gasket regularly. Glacial Rock Dust vs Azomite- Which One Should You Use? They fixed it with H008, which I made sure my combine had. The brand produces high-quality and long-lasting machines, butlike any other tractor brandJohn Deere tractors arent perfect. Disappointing such a low hour machine with a poorly designed engine. In each of the charts below, you will see the following key differences: When compared to the 8.1 L engine used in prior models, the cylinder bore is 2.5 mm (0.1-in.) This component technical manual (CTM400) covers the base information for POWERTECH 9.0 L diesel engines. The users mentioned that the engine oil leaks and sometimes mixes with the coolant. 187-317 kW (250-425 hp) @ 2000-2200 RPM. Vinca Sun Or Shade: Where Should You Keep It? rpron: Posted 10/29/2017 20:10 . According to CarLogos.com, John Deere tractors are among the best and most reliable. But don't get on here and preach that there really isn't a problem without the "numbers" to prove it when any idiot who looks at these boards more than once a week can see that there are a high number of owners that are experiencing them. Copyright 2023 Endgame360 Inc. All Rights Reserved. He had three "kits" with him. Moreover, these engines are made to adjust to any environment. Now with the internet dealers can not use the old worn out saying. Best bet is to have dealer diagnose. John Deere did not want me to know about the fuel problems in my 9220 bu through this forum I found out that I wasnt the only one. Bypass valve is integral to the canister. They brought another 9770 out, a '09 model, for us to finish wheat harvest with and we were the first to run it after a complete O/H. Most of the users of John Deere faced the leaking issue in the 112.5-liter engine. I sold my 4420 jd combine a couple of years ago and the motor was running perfect at 2200 hours after over thirty years with nothing more than occasional oil and filter change. Fortunately, there are ways to avoid costly repairs and minimize downtime. }); Regular inspection and seal replacement can help prevent many of these issues before they become more serious. Powertech 3029.smallest engine Deere makes. engines. The Volvo Penta approach to Tier 4 problems. We had a 2 year warranty with that one. Other features of the piston provide for a high 16.3:1 compression ratio for improved cold-weather and high-altitude starting. Large oil sump provides oil capacity for long, 250-hour change interval (375 hours when John Deere PLUS-50 oil and a John Deere oil filter are used after engine break-in). Ensure all air filters are clean and working correctly, as this can also impact the cooling efficiency of your engine. If we don't have to go any deeper, seems like a no brainer to put the 10k plus maybe another 5k in general upkeep and run it for a couple more seasons instead of 100k for a 1200 hr S660??? The coolant manifold is full-length for equal cooling capabilities across all cylinders. See your John Deere engine distributor or servicing dealer. Its important to have your engine inspected and repaired by a qualified mechanic if you suspect an issue with the coolant system. Contact a Distributor. DTAC guy could flat out setup a combine. How do you think Toyota finally admitted to the quality problems. This problem is caused only if the seals or engine tubes are leaking. This free app provides information specific to the serial number for your John Deere engine. Below are some common reasons that your tractor may have problems. PowerTech Plus engines reach peak torque quickly. I am not able to understand how these companys can put out this crap and drop a thousands of dollars repair bill on all these low hour machines. Here are five relaxing scents you can use in your bedroom. This can result in fuel or oil leaks, leading to extensive and costly repairs. Protect your engine for up to five years or 10,000 hours with a John Deere extended warranty. I think I put something like 250 hrs/year on it. Power Connect. Valves and replaceable valve seat inserts are designed to minimize flow restriction. ::tyZo>}.Z`qbax&p Youll be surprised how much difference it makes. Reminds of a girl I used to know. Using genuine John Deere parts will ensure that your engine runs at its peak performance for longer. Its the problem of "the denominator". publisher: { I assumed they would have the problem fixed but there have been more of them do it this year so I don't know what to make of that. It is important to use only genuine John Deere parts when repairing or replacing any part of your engine. It also protects John Deere components and accessories installed by an authorized service dealer. When it comes to maintaining engine uptime, its good to have connections. John Deere engineering uses a precise procedure to measure engine only power levels. Not trying to be a smarta$$ just what i hear and read on the net. Warranty was only good to 1,000 hours so there goes your theory on warranty work. You should consult with a mechanic if you need to fix the PPC on your Deere. Costs a lot, but keeps you rolling. Bobcat 463 vs Bobcat S70 Which One Is Better? Oil spray nozzles are positioned on support ribs over main bearings to supply cooled and filtered oil to the pistons. After that explosion, Deere sent a guy down from DTAC to set it up. Best thing is to convert it into a side console, using a 6030 side console if you find one, or just start from a common 2520 side console and remake the console support specific to the 6030, or put 4430 remotes on the back of the tractor with a custom "drill and tapped" 1 inch thick plate that would hold both remotes. Other 4-valve head benefits are as follows. Deere had some 9 L engines with low liner height between 2006 and 2007. Moreover, you can also face this issue if the oil type is wrong. Unless the posters have actual warranty claim rate information - from the corporate level with verifiable source- dont trust anything that is posted regarding blanket statements on engine series. If you are not comfortable doing this yourself, it is best to have a qualified mechanic inspect and replace the spark plugs as needed. JOHN DEERE 6466 Engine Price: Call for price Financial Calculator Item Location: Port Perry, Ontario, Canada L9L1B2 Quantity: 1 Condition: Used Stock Number: 6145 Serial Number: SE6466A354770 Compare Langilles Truck Parts Port Perry, Ontario, Canada L9L1B2 Phone: +1 888-286-0849 Contact Us So, all the possible ways to troubleshoot the John Deere 12.5-liter engine problems are given below. All said and done lawyers would be rich and the farmer left paying the bill AGAIN. Simply scan or enter your John Deere engine serial number to retrieve option codes, emissions certificates, ECU information, and much more. All I know is this. Your engine will need to be cleaned frequently to avoid a breakdown. Maybe you could set up some surveys? When the oil filter fails to work properly, the oil pump may need to be replaced. The repair costs are about $500. Another year a.c. compressor went. Did most work ourselves. They get tired when they get older, but most don't have some sort of major mechanical failure that would indicate faulty workmanship.